|
|
For
increasing aesthetics and resolving field failure.
|
|
Project |
New Console Design for Vibratory
Compactors. |
|
Software |
Pro-e 2001 |
|
Highlights |
New console (dash board) designed for
soil compactor and asphalt compactor; with much improved aesthetics and much
improved functionality .The designed is proved successful. |
|
|
Development of new product.
|
|
Project |
New Design of 2.7 ton Double Drum
Vibratory Compactor .It is as asphalt compactor. |
|
Software |
Pro-e 2001 |
|
Highlights |
·
Studying in depth various
applications. ·
Studying the competition and
existing product. ·
Freezing the technical
specifications of the proposed project. ·
Making a presentation to
marketing team and taking feedback on machine specification and freezing the
final specs o the machine. ·
Prepared complete circuits
i.e. hydraulic and electrical. ·
Power calculations were done
and Engine is selected and finalized. ·
Made Basic engineering layout
drawing of the machine in PRO/E and prepared part, sub assy and assy drawings
for items like front chassis, roller drum, rear chassis, tanks, console and
instrument panel etc. Released purchase requisition for all indigenous and
imported buyouts. Visited vendors to resolve manufacturing problems. ·
Carried out the assembly of
first PROTO machine. ·
Released the machine in-house
testing plan. Second PROTO machine is taken for
assembly incorporating all the changes based on the feedbacks received during
manufacturing of components, assembly and testing of first PROTO machine. The
testing is completed and now Alpha machine are on production line. |
|
|
Field problems
|
|
Project 1 |
Water Sprinkler System for Asphalt
Vibratory Compactors. |
|
Project 2 |
Canopy leg failure for soil compactor |
|
Software |
Pro-e 2001 |
|
|
DMC projects for vibratory asphalt compactors
|
|
Project 1 |
Selection of alternate hydraulic
components such as pumps, motors. expected cost reduction is Rs.25, 000 |
|
Project 2 |
Selection of Indigenous Anti-vibration
mounts. Implemented cost reduction achieved is Rs 900 per AVM,(15 nos are
used in soil compacter and 24 nos in the asphalt compactor) |
|
Project 3 |
G4 to G3 motor. |
|
Project 4 |
Hydraulic oil cooler .Expected cost
reduction is Rs.7500 in soil compactor and about Rs.1300 in asphalt
compactor. |
